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Published: 20 April 2015
It looks like this is Top 10 EMC issue, so there should not be any problem during EMC testing. But unfortunately, really often problems arise in radiated emission tests, radiated susceptibility tests, electrostatistic discharge immunity (ESD).
When “old school” engineers, managers, staff responsible for testing are informed that their product is failing during the EMC testing and the problem is improper shield connection→“pigtail”. They have at least few comments regarding EMC lab measurement equipment quality, EMC lab technicians wrongly applied testing methodology or solar storm. But “pigtail” is not a problem:“It is so short, nearly centimeter.” (It’s fine with engineers who have EMC basics. They understand the problem.)
As for a lecturer in university it is important to explain the situation not only in terms of math, but also in real life measurements and visualization, using modeling. Visualization of complex mathematical problems has always helped students.
Therefore, I’ve decided to make easy way to explain the situation visually. Showing what happens around cable, shielding and “pigtail”.
For this purpose I’ve chosen setup with two shielded enclosures in 0.9m distance, Fig.1. Enclosure dimensions are 5cm x 5cm x 5cm. Cable is created by two non twisted conductors and shielding all round them. In one of the box conductor pair is driven by source, Fig.2. Load is located in the other shielded box, Fig.3. Cable shielding is “pigtailed” next to the load, Fig.4. Shielding is violated at the length of 1cm.
Fig.1. Modeled test setup with two shielded enclosures and shielded cable
Fig.2. Signal source in shielded enclosure
Fig.3. Load in shielded enclosure
Fig.4. Cable shielding connected using “pigtail”
There have been discussions on: “What if “pigtail” is spitted in two? It should be bitter than one.” Therefore, there are four situations presented:
1. Shielding is connected with one pigtail– Fig.4.
2. Shielding is connected with two pigtails– Fig.5.
3. Shielding is connected four pigtails– Fig.6.
4. Shielding is properly terminated in 3600– Fig.7.
Fig.5. Cable shielding connected using two “pigtails”
Fig.6. Cable shielding connected using four “pigtails”
Fig.7. Cable shielding connected in right manner– no EMC problems
Modeled radiated field results are represented through Fig.8 to Fig.12. Modeling is carried out at 500MHz.
Fig.8. Cable shielding is not connected
Fig.9. Cable shield is connected using 1cm long pigtail
Fig.10. Cable shield is connected using two 1cm long pigtails
Fig.11. Cable shield is connected using four 1cm long pigtails
Fig.10. Cable shield is connected using no pigtails (360deg termination)
Taking a look at modeling results you can make your own conclusions– bad/good EMC engineering. But definetly there is difference between one “pigtail” and four “pigtails”!
Some modeling vizualizations
Shielding not connected at one end creating a lot of radiated emissions. Usually it means that tests in EMC laboratory are failed.
Shielding connected using one pigtail, also creating great amount radiated emissions. Also this configuration will lead to fails in EMC laboratory.
Shielding connected using four pigtails. It is a lot better to use four pigtails instead of one. But it’s not the best configuration to present at electromagnetic compatibility testing laboratory.
Shielding connected using 360deg termination. Best solution to go to EMC testing laboratory.